Mast constructionDivisible carbon rig for cruising yachts

Hauke Schmidt

 · 04.03.2014

Mast construction: Divisible carbon rig for cruising yachtsPhoto: H.SCHMIDT
Divisible carbon rig for cruising yachts
The modular CCR system made from standardised carbon fibre segments is set to revolutionise mast construction and at the same time make it significantly cheaper
  The CCR carbon fibre mast consists of three-metre-long modules and can be dismantled in winter storagePhoto: YACHT/ H. Schmidt The CCR carbon fibre mast consists of three-metre-long modules and can be dismantled in winter storage

The engineer and composite specialist Dr Ulf-Dieter Ulken calls his concept of a divisible carbon fibre rig for cruising boats the carbon cruiser rig. The special feature here is that the mast consists of three metre-long segments that are inserted into each other. This allows the rig to be dismantled into manageable pieces for transport and winter storage. The segments are also standardised. With just seven different modules, any rig for yachts between 30 and 42 feet can be put together.

  The separation points are reinforced, which is also where the bracing forces are appliedPhoto: H.SCHMIDT The separation points are reinforced, which is also where the bracing forces are applied

All fittings are adapted to the composite construction, for example the forces of the stays are transferred to the reinforced areas at the ends of the segments via cross bolts. The shrouds themselves are made of creep-free DM20 Dyneema cordage, which should make the rig around 60 percent lighter than an aluminium wire version. As the carbon fibre segments are relatively short, they can be easily produced industrially, which reduces the price. A 13.50 metre high rig for a 33-foot cruising yacht costs around 20,000 euros without the main boom and furling system.

  The individual segments are plugged together with a clear overlapPhoto: H.SCHMIDT The individual segments are plugged together with a clear overlap

Further information is available at: www.ccr-system.com

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Hauke Schmidt

Hauke Schmidt

Test & Technology editor

Hauke Schmidt was born in Hanau, Hesse, in 1974, but moved to the coast at the age of an Opti and grew up sailing dinghies and tall ships. School and semester breaks were used for extensive Baltic Sea cruises. During and after his oceanography studies in Kiel, he took part in various international research trips to tropical and polar regions. The focus was on ocean currents and their influence on climate change. Eventually he was drawn back to his home coast and to YACHT. He completed a traineeship there and has been working as an editor in the Test & Technology department since 2009. His core tasks include equipment and boat testing, as well as practical topics relating to electronics, seamanship and refits. As a passionate DIY enthusiast, he loves to spend his summers on the water with his family and winters working on his boat

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