WorkshopCustom-fit supports built by yourself

Hauke Schmidt

 · 13.04.2014

Workshop: Custom-fit supports built by yourselfPhoto: Lars Bolle
The support that matches the hull contour prevents point loads and damage to the boat
Two methods of preventing point loading of the hull by the trailer or bracing with form-fit boat supports

During transport or winter storage, the hull is exposed to extreme forces for which it was not normally built. High compressive forces are transferred to small surfaces through supports or bracing. If the ratio of the two factors is no longer correct, for example if the boat is too heavy or the bearing surface is too small, this can lead to cracks in the laminate or wood. As the weight of the boat can only be influenced to a limited extent, particular attention should be paid to the support or bracing. Point loads, e.g. due to rollers, supports that are too narrow or transitions that do not fit precisely, must be avoided at all costs.

  The form-fit support for the trailer is laminated from woodPhoto: Lars Bolle The form-fit support for the trailer is laminated from wood

The best way to guarantee this is with supports that follow the hull exactly. This is quite simple with dinghies. The hull is turned upside down, a separating layer is applied at the appropriate positions and the subsequent support can be laminated on with glass and epoxy.

  Two-component foam can be used to produce precisely fitting supports for the bearing pedestalPhoto: Hauke Schmidt Two-component foam can be used to produce precisely fitting supports for the bearing pedestal

For boats that cannot be turned easily and for yachts, a little more effort is required. In the YACHT workshop, you can read how precisely fitting supports can be laminated upside down from marine plywood and how large cushions can be made from two-component foam in just a few hours. Issue 9/2014 is available from newsagents from 16 April.

Hauke Schmidt

Hauke Schmidt

Test & Technology editor

Hauke Schmidt was born in Hanau, Hesse, in 1974, but moved to the coast at the age of an Opti and grew up sailing dinghies and tall ships. School and semester breaks were used for extensive Baltic Sea cruises. During and after his oceanography studies in Kiel, he took part in various international research trips to tropical and polar regions. The focus was on ocean currents and their influence on climate change. Eventually he was drawn back to his home coast and to YACHT. He completed a traineeship there and has been working as an editor in the Test & Technology department since 2009. His core tasks include equipment and boat testing, as well as practical topics relating to electronics, seamanship and refits. As a passionate DIY enthusiast, he loves to spend his summers on the water with his family and winters working on his boat

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